Project Highlights

—Total Land Area: 348,803 sq.ft.

—Build up Area: 226,238 sq.ft.

	Building Description	Area Sq.ft.
1	Main Building & A/C Plant	143,442
2	Utility Building & WTP	8,380
3	Worker Accommodation	11,808
4	Warehouse	51,591
5	Bonded Warehouse	3,430
6	Canteen, Dinning, Kitchen, Garrage	3259
7	Guard RMS & RCC building	927
8	Doctor, Child Care & Training Room	1,281
9	Maintenance Room	936
10	Mosque	352
11	Wastage Shed & Main Gate	832

Raw Material

—Cotton Consumption: 1300 mt/month

—Lycra Consumption: 3.5 mt/month

—Recycled Fibers Consumption: as per requirements

—

—Countries from where cotton to be imported
- Africa
- Brazil
- USA
- Greece
- India

Products

—Open End

—Open End Slub

—Carded Ring

—Carded Ring Slub

—Combed

—Combed Compact

—Multi Count

—Multi Twist

—Cotton Spandex

—Cotton Spandex Slub

—Siro, Siro Slub

—Organic, IC-1, IC-2

—PCW (Pre/Post)

 

Man Power

—130 workers on an average  are working per shift now.

—Total no of employees in Argon Spinning Limited is currently about 550.

 

Power Supply

 

—Argon Spinning Ltd. have 4 gas generator of 1,030 KW
Total Capacity: 4.12 MW

—REB Capacity: 3 MW

—Solar Capacity: 508 KWP

Process Flow

—The process flow is showed for three types of yarn

i. Carded Yarn
ii. Combed Yarn
iii. Open End Yarn

Capacity Allocation

Sl No	Frame No	No of MC	Count Range	Capacity (kg/day)	Capacity (MT/month)
1	1~3	3	Ne-7 ~ Ne-20 + 40D/70D	3,500	105
2	4~9	5	Ne 8 ~ Ne 12	7,500	225
3	10~12	4	Ne 6.5 ~ Ne 7	8,500	255
4	13~20	8	Ne 10~ Ne 20	10,500	315
5	21~24	4	Ne 20 ~ Ne 30	3,500	105
	Total	24		33,500	1,005
6	Rotor	2	Ne 6 ~ Ne 16	9,500	285
	Grand Total			43,000	1,290

Blowroom

1. i. BDT
   automatic fire protection - ARGUS
2. SP-EM
   electronic metal separator - Trutzschler
3. SP-FPU/TS-T3
   foreign parts separator - Trutzschler
4. AD-50eS
   spark diverter – ARGUS
5. SP-DX
   dust extraction – Trutzschler
6. Waste Collection
   continues – AIRLIN

Carding

I, Magno Top
   All m/c`s equipped – Trutzschler

1. T-con Safety
   All machines equipped- Trutzschler
2. Waste Collection
   continues - AIRLIN

Draw Frame

1. i. Double head delivery

Simplex

1. i. Auto doffing with roving transport
   MARZOLI
   Individual roving spindle monitoring
   04 M/c`s -MARZOLI
2. Over Head Cleaner
   every individual m/c`s -Trascar/SIEGER

Auto Transport

1. i. Automated roving transport from
   simplex to ring
2. Automated yarn transport from
   ring to auto cone (linked)

Ring

1. i. MP-1N – All m/c`s Slub Attachment
   multi-count, multi-twist,
   multi-count+multi twist, slub+multi-count,
      slub+multi-twist,
      slub+multi-count+multi-twist – MARZOLI
2. Core yarn attachment – AMSLER
3. G-38 – 05 M/c`s slub attachment (Printer),
   all machines ISM.- RIETER
4. Over Head Cleaner
   every individual m/c`s – SIEGER/ Trascar
5. Auto Doffing
   all machines MP-1N/ G-38 

Autocone

1. i. Yarn Clearer
   all machine yarn clearer- Quantum-3- Uster
2. Foreign Matter Clearing
   all machines - Uster
3. Vegetable Matter Clearing
   all machines – Uster
4. Polypropylene Clearing
   05 M/s` Savio Polar-IDLS
   all m/c`s Eco-pulsar – Uster
5. Over Head Cleaner
   every individual machine- SAVIO
6. Link Machine
   all ring frame link with Savio
7. Core Yarn Missing Monitoring
   03 machines S – Uster
8. Twin Splicer
   03 machines for core yarn – Savio
9. Moist Splicer
   21 machines SAVIO Polar &
   Eco-pulsar- MESDAN

Rotor

1. i. Over Head Cleaner
   R-35, every individual machines- RIETER
2. Yarn Compensator during Doffing
   RIETER 
   iii. Yarn Clearer
      all spindles Q10 –RIETER
3. Slub Attachment- 1 machine OPEN-END
   AMSLER

 

Our employees are our greatest assets, there are more than five hundred and fifty people working in Argon Denims now. The management does its job with the help of following departments:

Employees come to the factory in four shifts: -

SI NO.	Shift	Time In	Time Out
1	A	06:00	14:00
2	B	14:00	22:00
3	C	22:00	06:00
4	D	08:30	17:50

Automated punching machine is used to record the employee’s attendance and also keep the employee record in our data base system.

Safety Rules and Regulations:

As a responsible employer we provide our employees with a secure working environment, all departments maintain their safety rules and regulation. Usage of safety equipments like Masks, Helmets, Gloves, Eyeglasses & Rubber boots prevents work related accidents.We have fire alarms, clearly demarcated emergency routes and exits, smoke detectors, adequate fire extinguisher and hose pipe for emergency water in all the departments. Training to use these equipments and periodic fire drills for evacuation without hassle and are periodically conducted by the HR department.

Work environment facilities:

To secure mental and physical well being of workers we provide them with a good work environment. Sufficient lighting and ventilation is provided with the use of overhead reflectors and forced duct ventilation system. Adequate and properly placed outlets of safe drinking water, hygienic lavatories are maintained and periodically upgraded in an conscious effort to ensure the workforce welfare

Code of conduct:

We believe growth and prosperity brings extra responsibility towards the society. To pay our due for a fairer and equal society we have taken assertive actions like employing women in growing portion. There is no employee under 18 years of age. We implement policies to remove discrimination in work place. We follow the Government Industrial and labor policies and provide night allowance, overtime, holiday allowance, and production bonus to our employees.

Quality and service are essential while design and development determine the future. In order to stay in fashion with the denim industry, the design department maintains close contact and exchange regular information on products with designers and jeans manufacturers globally. Besides this the Design Studio is also equipped with various forecasting agencies to gather information on the latest trends.

Intensive in-house product development is carried out for the spring/summer and autumn/winter seasons keeping in mind the latest optic, hand feel, shades, wash effects and silhouettes of denims. Along with fabric development and marketing handout hangers the design team creates a garment collection from the same fabrics showcasing silhouettes and wash effects which brings out the best in the developed fabrics.

All our developments are maintained in the fabric library and showroom for future reference, presentation and client support. Design teams of various clients work closely with the design studio and get benefited in their collection from the vast product library. Besides its own collection, the design studio also creates custom made collections for clients based on their requirements.
The design studio also participates in global textile fairs like TEXWORLD twice a year with the seasonal in-house collection and makes its presence felt on international ground.

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